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Residence Time
is the length of time that the material is held at melt range temperatures. For any
given machine and mould combination, the residence time is determined by two factors: the length of
the overall cycle time and the shot size setting.
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Residual Stress
is a general term that describes the level and pattern of stress which is left in the
part after it is removed from the mould.
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Runner Layout
is the approach used to get material from the machine nozzle to the gates.
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Shear Heating
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is a term that describes how
friction caused by flow can increase the melt
temperature of the material as it is flowing during
the filling phase.
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Shear Rate
is a way to describe how quickly the velocity of the material changes from the mould wall
to the center of flow for a given cross section. The size of the shear rate gives an indication of the
shape of the velocity profile for a given flow situation.
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Shear Stress
is the result of the force that is generated in a plastic material to overcome its
resistance to a particular flow situation. Shear stress is the product of the viscosity of a material and
the shear rate. It is reported in units of stress or pressure (psi or Pa).
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Shear Thinning
is a way of describing how the physical effects of orientation influence the flow
behavior of the material. Shear thinning causes the material's viscosity to drop when it is made to flow
within a certain shear rate range.
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Shot Composition
describes the relationship between machine barrel settings and the events which
occur during the moulding cycle. The shot size setting and the transfer point give the machine
information about how material is to be injected into the mould. The distances for these settings
correspond to volumes of material that play a role in different portions of the moulding cycle.
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Shot Size Setting
is a machine control setting which limits how far back the screw will travel as it
rotates in the cooling/plastication phase of the moulding cycle. The shot size setting is measured as a
distance from the front of the barrel. You can set the shot size to any distance along the length of the
barrel up to the stroke of the machine.
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Split Points
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are locations in a mould cavity where a melt
front will split up and advance in more than one direction
at the same time. Split points are also referred to as
branch points, flow junctions or nodes.
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Thermal Properties
describe how a given plastic material will behave during the exchange of heat.
They are an important factor in determining how succeptible a material is to shear heating; they also
characterize how quickly a given material will cool down.
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Transfer Point
is a position on the length of the barrel which signals the machine to switch from
filling at constant flow rate to packing at constant pressure. When set properly, it corresponds to the
fill time for the mould.
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